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Custom Medical Device Manufacturing

Instant pricing and lead times on your most complex orders.

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ISO13485:2016

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ISO 9001:2015

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ISO 7 & 8 Cleanrooms

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AS9100D

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ITAR

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Why Medical Companies Choose Xometry

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Instant Quoting

Get an instant price quote and compare options without waiting days.

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Range of Materials

Print or mold any commercially available material with the finishes you need.

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Compliance Ready

Access qualified facilities and download regulatory paperwork at any time.

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Beyond Prototyping

Get expert DFM feedback to plan prototyping and production runs.

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SLA Design Guide

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Medical Molding

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Molding Design Guide

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One Platform. Every Way to Build.

All your medical manufacturing under one roof

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R&D Expertise

Our team will help you choose processes and materials for early- to mid-stage prototyping

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Multi-Process Sourcing

Source any medical component, from custom implants to device housings, on one platform

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Production Scalability

On-demand capacity spanning 21+ processes via a global network of manufacturing partners

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Project Management

Instant quoting and expert support, including DFM reviews, to scale your project

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Supply Chain Oversight

Consistent quality standards and documentation—including MTRs and CoCs—across your bill of materials

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Centralized Compliance

Material traceability and certified quality, backed by Xometry’s production standards

Trusted for High-Stakes Healthcare

Medical Materials and Finishes

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Polymers & Elastomers

Plastics and plastic-like materials offer high performance, including the ability to be implanted or sterilized: PEEK, ABS, PSU, Delrin, Lexan, Radel, Ultem, Nylon, TPU, TPEs, PEBAX, and silicone.

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Aluminum

Lightweight aluminum grades like 6061, 6063, and 3003 are ideal for medical usage such as hospital equipment, surgical instruments, and part of devices like ventilators.

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Stainless Steel

Stainless steel delivers strength, wear resistance, and durability for hardware and equipment that goes through heavy usage or repeated sterilization, such as surgical instruments or fluidic manifolds.

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Titanium

Titanium is a top choice for medical devices which require strength, precision, and biocompatibility. Titanium anodizing is available for color-coding and improved wear protection.

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Composites

Composite materials offer unique benefits. Carbon fiber is ideal for radiolucent imaging equipment and prosthetics, while Garolite provides critical electrical insulation for medical devices.

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Finishes

Post-processing and secondary operations can be added to your order; for example, titanium color anodizing, PVD and DLC coatings, and UDI laser marking to meet requirements.

Injection Molding

Medical Injection Molding for R&D Onward

Get high-volume parts like valves, connectors, and PPE, with repeatable performance and consistent quality you can rely on.

  • Medical-grade resins and Liquid Silicone Rubber (LSR)—including PEEK, Radel, and Ultem—with SPI, VDI, and Mold-Tech finishing options
  • ISO Class 7 and Class 8 cleanroom environments
  • Full range of tooling solutions, from quick-turn to production-grade
  • Expert DFM and dedicated program management support included
  • Includes: plastic molding, insert and overmolding, compression molding, and more
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Xometry Medical Injection Molding
Additive Manufacturing

Instantly Prototype and Scale With Agility

Innovate and iterate quickly with 8 unique additive manufacturing processes to get functional medical parts faster and bypass traditional tooling.

  • Over 100 materials for medical 3D printing, including PEEK, Ultem, silicone, and titanium
  • Zero minimums and parts produced in as little as one day
  • Includes: SLS, HP MJF, FDM, SLA, DMLS, and more
Xometry Medical Additive Manufacturing
CNC Machining

Trusted Precision: Sub ±0.001′′ Accuracy, Zero Guesswork

A top choice for medical CNC machining, delivering precision components with exceptional accuracy at any stage of production.

  • Virtually any metal or plastic material, expertly finished your way—ideal for implantable devices, surgical instruments, etc.
  • Scalable capacity from one-offs and prototypes to production
  • Includes: CNC milling (3/4/5-axis), CNC turning, CNC drilling, and wire EDM
Xometry Medical CNC Machining
Urethane Casting

High-Quality Prototypes for Early Validation

Medical urethane casting produces high-fidelity plastic and elastomeric components for rapid design validation, visual models, and low-volume production.

  • Production-like surface finishes and tight tolerances for functional testing
  • Wide material selection, including rigid polyurethanes, flexible elastomers, and cast silicone
  • Customize your parts with color matching and various finishing options
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Sheet Metal

Durable Enclosures, Housings, and Equipment

Medical components are brought to life through cutting, bending, welding, and assembling sheet metal and custom tubes.

  • Tight tolerances (sub ±0.005′′) on functional, durable parts
  • One source for medical sheet metal fabrication and assemblies
  • Extensive finishes that safeguard parts for long-term use
  • Includes: laser/waterjet/plasma cutting, tube and sheet bending/cutting, welding, assembly, and more
Xometry Medical Sheet Metal
Prototyping

Turn Ideas Into Reality — Fast

Start medical device prototyping with high-fidelity, affordable parts that are ideal for rapid iteration.

  • Instant Answers: Get price and lead times in clicks, not days, to maintain momentum.
  • Affordable Processes: Choose additive manufacturing or lower-cost injection molding such as aluminum molds and MUD tooling options.
  • Expert Guidance: Our experts guide you through each phase of your project, from initial runs to serial production.
  • Reliable Results: Vetted suppliers and quality systems provide a stable environment for design iteration
Xometry Medical Prototyping
Samples & Models

Test and Evaluate With Realistic Parts

Produce accurate medical device models and samples for use in clinical evaluation and product testing.

  • Anatomical Clarity: Use high-resolution resin-based printing to create complex geometries, clear fluid paths, and accurate surgical guides.
  • Fast Sample Molding: Access low-cost Class 104 molds and MUD tooling to deliver molded samples in weeks.
  • Form and Fit Verification: Check attributes such as ergonomics and material performance early in the iteration process.
  • Vetted Quality: Source confidently with vetted suppliers operating under certifications such as ISO 13485 and ISO 9001.
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Bridge Tooling

Bridge the Gap Into Production

Transition smoothly from R&D prototypes to low-volume pilot runs, all in the same sourcing platform.

  • Seamless Transition: Our team will help you apply lessons from the early design stage to optimize production runs.
  • Cost-Effective Tooling: Access low-cost aluminum or quick-turn steel molds to get faster, more affordable parts.
  • Early Validation: Produce functional parts for clinical trials and validation testing while long-lead production tooling is built.
Xometry Medical Bridge Tooling
Production

Scale Up Medical Device Production

Grow your medical manufacturing program with predictable lead times and support for secondary operations.

  • Single Platform Ordering: Consolidate complex bills of materials on one platform, with services that range from rapid prototyping to serial production and assembly.
  • Multi-Process Capabilities: Move quickly with 21+ processes, including injection molding, CNC machining, 3D printing, urethane casting, and sheet metal services.
  • Quality Assurance: Ensure reliable precision for prototype orders, plus part-to-part consistency on high-volume runs.
  • Scalable Global Capacity: Get on-demand capacity via a large network of supply chain partners located in medical manufacturing hubs.
Xometry Medical Production

Medical Part Sourcing at Scale

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Quality Assurance

Xometry accommodates qualifications and standards to ensure product quality of medical part orders, including:

  • First article inspections (FAIs)
  • Custom sampling plans
  • Certificates of Conformance (CoCs)
  • Material Test Reports (MTRs)
  • IQ/OQ/PQ
  • PPAP/AQL/CTQ
  • ISO Class 7 and Class 8 cleanroom environments
  • Access to in-house DFM engineers and master molders
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Medical Part Examples

We’ve worked with customers to produce custom devices and applications such as:

  • Surgical Devices & Robotics: Instruments, stapling and robotics parts
  • Diagnostic & Equipment Housings: Enclosures, chassis, and other parts for diagnostic, imaging, and non-invasive medical equipment
  • Patient and Clinician Support: Medicine delivery systems, prosthetics, PPE, FDA Class 1 and Class 2 components, surgical and training models
  • Manufacturing Support: Assembly fixtures, tooling brackets, manufacturing chassis, production line components
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Who We Serve

Xometry is used by 89% of Fortune 500 Medical Products and Equipment companies. For high-quality medical parts, these customers turn to Xometry:

  • Medical device manufacturers
  • Hospitals and healthcare providers
  • Biotech and life science companies
  • Pharmaceutical companies
  • Diagnostic equipment manufacturers
  • Surgical and medical instrument manufacturers
  • Surgical appliance manufacturers and suppliers

Get in Touch

Ready to start your next manufacturing project? Our team is here to help with quotes, technical questions, and custom solutions.

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Phone

+1-800-983-1959

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Email

hello@xometry.com