The Xometry app works best with JavaScript enabled!
Xometry Logo
Sign In
CapabilitiesIndustriesResourcesSuppliesBecome a SupplierFind Suppliers
Cookie Policy
Xometry stores cookies on your computer to provide more personalized services to you, both on this website and through other media. By using this website, you consent to the cookies we use and our Privacy Policy.

Zinc for CNC Machining

Zinc alloys are some of the cheapest metals available. Despite a low price point, they have good mechanical strength, are easily machined, and resist mechanical shocks well. Complex components are often initially die-cast and then have critical features machined into them, reducing overall machining time and cost. The automotive industry makes extensive use of CNC machined zinc alloys.

cnc machined zinc screw cnc machined zinc screw

About Zinc for CNC Machining

Zinc (denoted as Zn on the periodic table) is a relatively common non-magnetic metal. It is typically alloyed with aluminum, magnesium, and copper. This class of zinc alloy is referred to by the name Zamak (the term originated as an acronym for the element names in German: “Zink, Aluminium, Magnesium, and Kupfer”). These alloys are usually supplied in the form of ingots due to their extensive use in die-casting applications. Zinc has excellent damping capacity; it is highly ductile and exhibits long-term dimensional stability. Die-cast Zamak alloys maintain high levels of precision and therefore require less machining to bring the part into the required tolerances.

Zinc At a Glance

Zamak 3 (Zinc alloy 3)

The Zamak 3 alloy contains 4% aluminum while less than 1% is composed of copper and magnesium. Zamak Zinc alloys exhibit similar machinability to copper but are less abrasive to tooling. Automotive part shells and small electric motor casings are typical applications for this type of zinc.

Zamak 3 (Zinc alloy 3) Properties
Tensile Strength, Yield (MPa)Fatigue Strength (MPa)Elongation at Break (%)Hardness (Brinell)Density (g/cm^3)

208

48

10

82

6.6

Finshes and Post-Processing Options

Zinc alloys respond well to a wide range of surface finishes. Some of the more common finishes for CNC machined zinc are listed below:


  • Chrome Plating: Zinc alloys are ideal materials for cosmetic applications due to their low price points. They are easy to chrome-plate in order to create parts with the feel and look of polished stainless steel at a fraction of the cost.
  • Chromate conversion coating: Not to be confused with chrome plating, this process involves placing the zinc part in a chemical bath that will react with its surface. This reaction results in a part that is resistant to light chemical attacks. Different chromate compounds offer differing levels of corrosion protection and result in different colors.
  • Painting: Zinc is readily painted as long as it first receives the right pretreatment. There are various ways to make paint adhere better to the zinc’s surface. These include phosphate conversion coatings or zinc chromate-vinyl butyral primers. Once the surface is prepared, painting is simple.
    Xometry Image

    Cost-saving Design Tips

    Zinc is a cheap material, so at least some cost savings are built-in. However, to further leverage these savings, refer to the tips below. 

    • Casting: Depending on the volume of components required, expenses may be reduced by casting the part and then only machining critical dimensions and features into it.
    • Non-critical parts: Zinc is ideal in applications where plastics won’t suffice but cost still needs to be kept to a minimum. Zinc alloys eliminate the need for advanced plastics and offer better long-term dimensional stability.

      design guide cnc machining size limit
      Instant Quoting Engine

      Need CNC Machined Parts in Zinc?

      Quick Links

      • Contact Us

      • Help Center

      • Our Story

      • Careers

      • Press

      • Investors

      • Xometry Go Green

      • Legal

      • Refer a Colleague

      Locations

      • 7529 Standish Place

        Suite 200

        Derwood, MD 20855

      • 7940 Cessna Avenue
        Gaithersburg, MD 20879
        240-252-1138


      • 7315 Wisconsin Ave
        Suite 300 East
        Bethesda, MD 20814


      • 446 East High Street
        Lexington, KY 40507


      • 91 Northstar Dr.
        Jackson, TN 38305


      • Ada-Lovelace-Str. 9
        85521 Ottobrunn, Germany
        +49 32 22 109 8186
        www.xometry.eu

      Xometry Go Green Initiative
      2.0M+
      LBS OF C02 OFFSET

      Xometry
      © 2021 Xometry, All Rights Reserved