Fused Deposition Modeling (FDM)

FDM 3D Printed prototypes and production parts in as fast as 1 day.

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Fused Deposition Modeling (FDM) is a 3D printing technology widely known for its speed, accuracy, and competitive cost. An FDM machine precisely extrudes melted plastic filament to create a part. Parts are very rigid, especially compared to Selective Laser Sintering (SLS), which makes them a great fit for projects with a rigidity requirement.

Xometry's Fused Deposition Modeling 3D printing service offers large build volumes up to 24″ x 36″ x 36″, a variety of colors, and a diverse selection of production-grade thermoplastics — from ABS / ASA to Polycarbonate to Ultem. Our FDM prices are competitive and our lead times are often as fast as one day.

Advantages of FDM

Precision

We use the most advanced industrial FDM 3D printers designed to meet tolerances of +/- 0.004” or +/- 0.002” per inch, whichever is greater.

Strength

FDM printed parts are available in a variety of high-performance plastics for applications that require resistance to the elements.

Large Build

Xometry can produce FDM parts with large build volumes up to 24″ x 36″ x 36″

Rapid Turnaround

FDM parts do not require tooling which reduces the manufacturing lead time from weeks to days, allowing for faster innovation and speed to market.

Complex Geometry

Geometries that are too complex or costly for CNC machining can be printed easily, allowing you to add complexity without additional cost.

Part Production

FDM is capable of producing end-use parts on-demand, increasing throughput and helping you get to market faster.

FDM Materials

ABS / ASA

Available ABS / ASA varieties:

  • ABS
  • ABSi
  • ABS-ESD7
  • ABS-M30
  • ABS-M30i
  • ASA

Get an instant quote or check out more information about our ABS materials.

Polycarbonate

Available polycarbonate varieties:

  • Polycarbonate
  • PC-ABS
  • PC-ISO

Get an instant quote or check out more information about our polycarbonate materials.

High-Performance Plastics

Available high-performance plastic varieties:

  • PPSF
  • Ultem 1010
  • Ultem 9085
  • Nylon-12

Get an instant quote or check out more information about our high performance plastics.

FDM Finishes

Standard

FDM parts are built with support material that is removed during post-processing. The part surfaces are left with fine layer lines.

Additional Finishes

Xometry can provide additional processing (i.e. painting or sanding) to meet your needs. For examples of our additional finishes, please refer to the FDM section of our photo gallery.

Applications for FDM

Concept Models

The speed and versatility of FDM lets engineers create physical snapshots of their designs.

Rapid Prototyping

FDM can be used to create durable prototypes that withstand thermal, chemical, and mechanical stress.

Manufacturing Tools

High-performance materials make FDM ideal for producing jigs, fixtures, and production tooling.

Overview: What is FDM?

How Fused Deposition Modeling Works

With FDM, a spool of the chosen feedstock is introduced to a typical fused deposition modeling system via an extruder, which regulates the feed movement of the polymer to the heater where it melts. This molten polymer is extruded through a nozzle and deposited onto the print bed, also known as the build platform. The extruder, heater, and nozzle are all contained in a printhead which is attached to a gantry above the flat build platform. This is designed to offer relatively high freedom of motion in the X and Y axes as the material is deposited.

The fused deposition modeling system uses innovative printer software to separate a 3D computer-aided design (CAD) file into individual slices, or cross-sections. Each slice in the file is converted into machine code, which essentially uses the Cartesian coordinate system to determine the path the printer head must follow across the X and Y axes to deposit the first layer of material onto the build platform. Once the bottom layer is complete, the build platform descends by a small amount – relative to the deposited layer thickness – and the printhead repeats the process to deposit the second layer. This procedure is repeated in sequential layers until the part is finished.

Many industrial FDM systems have a two-nozzle system which can selectively extrude sacrificial support structures as they part prints. Depending on the feedstock, this support may be soluble in a sodium hydroxide (NaOH) bath, leaving only the printed part after processing. The support structure can also be removed manually without damaging the printed part.

The benefits of this technique are manifold, particularly when it comes to the development of concept models and rapid prototypes for research and design (R&D) processes.

Types of Fused Deposition Modeling Printers

FDM machines can be divided into two overall categories: industrial printers and desktop printers. Each type of FDM printer has unique advantages and drawbacks.

Industrial FDM Printers

Industrial FDM printers provide greater production capabilities than their desktop counterparts with higher print accuracy and larger build volumes. Industrial FDM printers are also capable of printing in a wider variety of materials, such as engineering plastics with high impact strength, biocompatibility, flexibility, and more. Though industrial FDM printers are expensive, they require little maintenance apart from initial setup, which makes them a cost-effective solution for rapid prototyping and small batch production runs.

Desktop FDM Machines

Desktop FDM printers are much less expensive than industrial FDM printers, but have smaller build volumes and lack the production capabilities that make industrial FDM printers so cost-effective for small batch production rapid prototyping. Though some desktop printers can print in a variety of engineering grade materials, the most common plastics are PLA and ABS which are easier to work with and reduce the wear on the print nozzle. Desktop FDM printers also tend to require regular calibration and user maintenance to maintain print accuracy and quality.

Benefits of Fused Deposition Modeling

FDM is a cost-effective additive manufacturing process, especially for rapid prototyping or low-volume production. Since FDM prints require little post-processing and use more readily available materials, leads times from quote to print and delivery are fast.

The Benefits of Working With Xometry For Fused Deposition Modeling

When ordering through Xometry, you get the benefits of Industrial 3D Printing without the costs associated with buying and maintaining entire machines. Combined with our Instant Quoting Engine, our online 3D Printing service can turn around your FDM parts in as little as 1 day.

Additionally, Xometry's FDM solution offers large build volumes, a variety of colors, and a diverse selection of production-grade thermoplastics — from ABS to Polycarbonate to Ultem. Our full list of plastic material capabilities is constantly being expanded and updated to fit your unique manufacturing needs.

If you would like any more information about our unique capabilities, please do not hesitate to contact a member of the Xometry team directly at 240-252-1138 or support@xometry.com.

Xometry's FDM Manufacturing Specifications

Build Envelope:

  • 16 x 14 x 16 in (406 x 355 x 406 mm) = .010” layers -OR-
  • 36 x 24 x 36 in. (914 x 609 x 914 mm) = .013” layers

Standard layer thickness:

  • Max Part Dimension < 16”(406mm) = .010” (0.254mm) thick layers
  • Max Part Dimension > 16”(406mm) = .013” (0.330mm) thick layers

Minimum recommended feature size:

  • .010” layers = .040”(1 mm)
  • .013” layers = .060”(1.5mm)

Tolerance:

  • +/- 0.004” for the first inch is typical, plus +/- 0.002” for every inch thereafter.
  • Guaranteed tolerances may be possible with a manual quote review, and must be approved on a case-by-case basis.

Why Use Fused Deposition Modeling?

Fused deposition modeling (FDM) is among the most easily accessible and recognizable additive manufacturing technologies worldwide. Available to both 3D printing hobbyists and large-volume manufacturers alike, it is known for its speed and precision in generating three-dimensional polymeric structures using a choice of feedstock materials. The range of filaments available for fused deposition modeling include:

  • Acrylonitrile butadiene styrene (ABS-M30, ABS-M30i, ABSi)
  • Acrylonitrile styrene acrylate (ASA)
  • Polycarbonates (PC, PC-ABS and PC-ISO)
  • High-performance plastics (PPSF, Ultem 1010, Ultem 9085, and Nylon-12)

Industries that use FDM

Many industries benefit from FDM 3D Printing and its rapid prototyping capacity including aerospace and defense, consumer products, industrial engineering, automotive, and medical.

Featured FDM Resources

Video: Will It Break?

Video: Will It Break?

We put these 3D Printing materials to the test. Find out the results of our impact resistance challenge!

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