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6061 Aluminum Metal

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aluminum 6061
Capabilities
Physical Properties
Applications
FAQ's

6061 Compatible Capabilities

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Table 1: Material Properties of 6061 Aluminum Alloy
Material PropertiesValue
Material Properties

Hardness, Vickers

Value

107

Material Properties

Hardness, Rockwell A

Value

40

Material Properties

Hardness, Rockwell B

Value

60

Material Properties

Hardness, Knoop 

Value

120

Material Properties

Hardness, Brinell 

Value

95

Material Properties

Elongation at Break

Value

12%

Material Properties

Modulus of Elasticity

Value

10,000 ksi or 68.9 Gpa

Material Properties

Tensile stress

Value

42,000 psi or 290 Mpa

Material Properties

Yield stress

Value

35,000 psi or 241 Mpa

Material Properties

Ultimate bearing stress

Value

88,000 psi or 607 Mpa

Material Properties

Fatigue stress

Value

14,000 psi or 96.5 Mpa

Material Properties

Poisson's Ratio

Value

0.33

Material Properties

Shear stress

Value

30,000 psi or 207 Mpa

Material Properties

Shear modulus

Value

3770 ksi or 26 Gpa

Material Properties

Machinability

Value

50%

Material Properties

Thermal Conductivity

Value

167 W/m-k

Material Properties

Specific heat capacity

Value

0.896 J/g-°C

Material Properties

Melting Point

Value

582–652 °C

Material Properties

Density

Value

2.7 g/cc

Material Properties

Artificial Aging Temperature

Value

160 °C

Material Properties

Solution Aging

Value

529 °C

Finishes

Image of an aluminum stand with a bead blasted finish.
Mechanical Finishes
Image of an aluminum stand with a bead blasted finish.
  • Bead Blast
  • Tumbled
Anodizing
Image of an aluminum stand with a type ii green anodized finish.
  • Type II
  • Type III Hardcoat
Chemical Conversion Coatings
Image of an aluminum stand with a gold chromate conversion finish.
  • Clear Chem Film
  • Gold Chem Film
Metal Plating
Image of a metal part with a gold plated finish.
  • Nickel
  • Zinc
  • Gold
  • Silver
Powder Coating
Image of an aluminum stand with a type III clear hardcoat PTFE impregnated anodized finish.
Electropolishing
Image of a metal part with an electropolished finish.

Applications of 6061 Aluminum

Various metal stamped pieces

Structural components

Medical Robot Built by Galen Robotics

Medical devices

Aerospace Machining

Aerospace components

6061 Aluminum's Frequently Asked Questions

Can 6061 aluminum be bent?

Yes, 6061 can be bent, however its common temper 6061-T6 aluminum (found in many machine shop stocks) makes it much more prone to failure due to increased brittleness, and so it is recommended to bend this aluminum alloy in its untempered or in its annealed state.

Can 6061 aluminum be welded?

Yes, 6061 aluminum is routinely welded, however it can experience solidification cracking if mishandled. Using filler material such as 4043 aluminum and 5356 aluminum is highly recommended.

Why use 6061 aluminum alloy?

6061 aluminum has a fantastic blend of characteristics for both general and application-specific applications; it is relatively cheap, strong, workable, machinable, weldable, able to be heat-treated, resistant to corrosion, and can be polished to an aesthetic finish.

Which aluminum is stronger, 6061 or 6063 aluminum?

It depends on the temper, application, and environment, but generally speaking 6061 aluminum has a higher yield strength ans fatigue strength than 6063 aluminum.

How is 6061 aluminum made?

6061 aluminum is an alloy blend of several elements such as silicon, magnesium, chromium, manganese, zinc, iron, titanium, copper, and other elements with a majority composition of pure aluminum (typically >97%). It is made by mixing pure aluminum with the right ratio of these alloying elements in a foundry.

What is 6061 aluminum used for?

Being one of, if not the most popular aluminum grade, 6061 aluminum is used for a huge range of applications, including structural components, aerospace and automotive frames, rivets and fasteners, flooring, boat parts, and many other uses.

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