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CNC Machining in Polypropylene (PP)

Polypropylene (PP) is a BPA-free, lightweight plastic with exceptional fatigue resistance and toughness. These properties make it a popular material for use in a wide range of applications across the automotive, packaging, and consumer product industries.

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About Polypropylene for CNC Machining

Polypropylene (PP) is a semi-crystalline thermoplastic that comes in two different forms; it can be composed of homopolymers or copolymers. Homopolymer polypropylene is the most generic grade whereas copolymer polypropylene has varying degrees of ethylene mixed into it. CNC machining in polypropylene may be more challenging than with other common plastics due to its tendency to gall and melt. Polypropylene’s excellent chemical resistance and fatigue strength make it especially useful for flexible parts and parts that are exposed to corrosive environments.

Polypropylene (PP) at a Glance
ApplicationBPA-free food containers, electrical equipment, household appliances
AdvantagesLow density, chemically resistant to a range of acids and bases, high fatigue resistance
DisdvantagesNot suitable for high-temperature applications, degrades under exposure to UV light
Lead TimeLead time is generally a minimum of 3 days. However, this can increase depending on complexity and manufacturing origin.
TolerancesMachining tolerances of 0.005” (0.13 mm) are achievable.
Wall ThicknessA minimum wall thickness of 0.03” (0.8 mm) is achievable. This can vary depending on the ratio of wall thickness to planar dimension.
Max Part SizeThe maximum size of the part is determined by the machines available and the complexity of the part.

Generic Polypropylene

While CNC machining in polypropylene is challenging due to its tendency to gall and melt, homopolymer polypropylene offers a range of benefits for CNC machined parts. Its slick surface makes it ideal for mechanical items like gears and its fatigue resistance means that thin features such as living hinges are easy to incorporate into designs.

Polypropylene Properties
Tensile Strength, Yield (MPa)Elongation at Break (%)Hardness (Rockwell R)Heat Deflection Temperature (C)Glass Transition Temperature (oC)


Polypropylene parts are a natural off-white color. PP does not accept surface finishes like paints very well. Its hydrophobic nature also makes it very difficult to dye. 

  • As Machined: The most common surface finishing option for anyone CNC machining in polypropylene is to simply leave the part in an as-machined state.
  • Bead Blast: CNC machining in polypropylene tends to leave burrs on part edges and the polypropylene easily melts when in contact with the cutting tool. This creates a sub-par surface finish that needs further sanding with coarse sandpaper or media.
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Cost-saving Design Tips

CNC machining in polypropylene can be cost-effective thanks to the low cost of the material. However, reducing excessive machine and post-processing time is critical to keeping costs low. One way this can be achieved is by keeping tolerances standard for plastic and composite machining: 

  • +/- 0.010” for features of size (length, width, height, diameter)
  • +/- 0.010” for location (position, concentricity, symmetry) 

This is especially important because machining plastics can cause warping from the heat generated during material removal.

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    Need CNC Machined Parts in Polypropylene (PP)?

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