The Xometry app works best with JavaScript enabled!
Sign In
Search
Our SolutionsIndustriesResourcesBuy SuppliesBecome a Supplier
Additive Manufacturing

3D Printing Service

Metal 3D Printing Service

Solutions For Every Industry
ResourcesMaterialsPolyethylene (PE): Structure, Properties, and Applications
Transparent polyethylene granules. Image Credit: Shutterstock.com/Koray Akar

Polyethylene (PE): Structure, Properties, and Applications

Learn all about the properties and uses of this material.

Xomety X
By Team Xometry
August 15, 2022
 7 min read
RECENT STORIES
Video: How to Create a Technical Drawing for CNC Machining
September 23, 2022
 1 min read
Video: 9 Design Tips for Injection Molding
September 23, 2022
 1 min read

Polyethylene (PE) is the most widely used commodity plastic. It is available in many different forms depending on the configuration of its molecular chain. Polyethylene is classified as a homopolymer due to the fact that it is made from repeated units of one single type of molecule, ethylene. Polyethylene is a tough, abrasion-resistant plastic that can be easily formed using techniques like injection molding and blow molding. It is typically used for bottles, water tanks, or plastic bags.

This article will discuss the structure, properties, and applications of polyethylene.

What Is Polyethylene (PE)?

Polyethylene refers to a group of thermoplastic homopolymers made up of molecular chains consisting of multiple repeating ethene (IUPC name "ethene") monomers. Polyethylene and its variants are the most commonly used commodity plastics. Polyethylene is typically used for plastic bags, food/drink containers, and medical applications like knee joints. Polyethylene’s chemical structure consists of repeated monomers made from carbon and hydrogen atoms. There are generally four common types of polyethylene: Ultra- High Molecular Weight Polyethylene (UHMWPE), High-Density Polythene (HDPE), Low-Density Polyethylene (LDPE), and Linear Low-Density Polyethylene (LLDPE).

Who Discovered Polyethylene?

Polyethylene was discovered by Reginald Gibson and Eric Fawcett while reacting ethylene with benzaldehyde in 1933. The first patent for polyethylene was filed in 1936 by a company called Imperial Chemical Industries. Karl Ziegler later invented a process to polymerize HDPE (High-density polyethylene) in 1953, and one of the key catalysts used in the polymerization process is named after him.

What Is the Chemical Formula for Polyethylene?

The basic polyethylene polymer is formed by a carbon backbone, with each carbon atom in the chain having two single bonds to its carbon neighbors, one on each side. The remaining two carbon bonding sites are filled with hydrogen atoms. Polyethylene can be described as (C2H4)n which represents the repeating ethylene molecule within the polymer chain. Figure 1 below gives a visual representation of the polyethylene polymer:

Slide 1 of 1
polyethylene polymer
polyethylene polymer
polyethylene polymer

Chemical formula for polyethylene polymer.

Image Credit: Shutterstock.com/Bacsica

How Is Polyethylene Produced?

Polyethylene is produced from ethylene, a byproduct of the processing of crude oil or natural gas. Ethylene can be polymerized into polyethylene only in the presence of a suitable catalyst, such as metallocene or Ziegler-Natta-type catalysts. 

The most prevalent polymerization process is coordination polymerization, which is another form of addition polymerization. The process works by introducing a free radical to the ethylene molecule. This free radical causes the double bond present between the two carbon atoms to break, which creates a molecule with an open bond location on either side. This open bond will then connect with another molecule with open bonds. This process continues, and molecules are continuously added to form long polyethylene polymer chains. Once polymerized, the polymer is extruded into long filaments. These filaments then pass into a pelletizer which cuts the filaments into small pellets that can be shipped to polyethylene plastic processors.

What Are the Properties of Polyethylene?

The properties of polyethylene are listed in Table 1 below:

Table 1: Polyethylene Properties

Table Credit: matweb.com

What Are the Common Applications of Polyethylene?

Polyethylene and its variants are some of the most widely used plastics and can be found in almost every major industry. The common applications of polyethylene are:

  • Bottles
  • Water tanks
  • Food containers
  • Bags
  • Pipes and pipe fittings
  • Flexible films
  • Medical implants
  • Ropes
  • Fishing nets
  • Wear-resistant liners for chutes

What Are the Types of Polyethylene?

The four most common types of polyethylene are described below:

  1. Ultra-High Molecular Weight Polyethylene (UHMWPE): UHMWPE has a linear molecular chain with no side branching. It has excellent abrasion resistance and is extremely tough, making it well suited to industrial applications. UHMWPE has much longer continuous molecular chains than other polyethylenes, hence the “ultra-high molecular weight” designation.
  2. High-Density Polythene (HDPE): HDPE material has a linear molecular chain with limited to no branching off the main chain. This allows the polymer chain to fold into a dense structure, allowing for higher packing efficiency and increased crystallinity when compared to LDPE. HDPE is a rigid material with good mechanical properties. It has an opaque appearance.
  3. Low-Density Polyethylene (LDPE): LDPE does not have the linear molecular structure of HDPE. Instead, the main carbon backbone can have additional branches that have the same form as the basic polyethylene molecule. These branches stop the molecular chain from folding into a densely packed structure, i.e. reducing its packing efficiency compared to the linear structure of HDPE. LDPE is softer than HDPE. It also tends to be transparent, and has low crystallinity.
  4. Linear Low-Density Polyethylene (LLDPE):  LLDPE has a similar molecular structure to LDPE. However, its branches are significantly shorter than those found in LDPE. This means that the molecular chains do not entangle themselves as easily. LLDPE has good tensile strength and very high elongation. For that reason, it is often used in stretch films.

What Are the Benefits of Using Polyethylene?

Polyethylene’s many benefits include:

  • Low cost and easy availability
  • Can be used as electrical insulation
  • Chemically resistant to solvents and dilute acids
  • Easy to process for injection molding
  • Tough and wear resistant
  • Can be produced in strong, thin films
  • Some grades are transparent

Is Polyethylene Suitable for Plastic Injection Molding?

Yes, polyethylene is widely used for plastic injection molding. It is one of the easiest materials to work with. Its processing ease makes it popular in other applications as well, such as blow molding and film extrusion. For more information, see our guide on Plastic Injection Molding.

Why is Polyethylene Used in Plastic?

Polyethylene is a thermoplastic and as such is not used in plastic but is rather a plastic itself. 

Is Polyethylene Environmentally Friendly?

No, polyethylene is not environmentally friendly. Like most thermoplastics, polyethylene is produced as a crude oil processing by-product and is not biodegradable. In fact, a large percentage of plastic pollution is due to discarded polyethylene films and bags.

What Is the Difference Between Polyethylene and Polypropylene?

The difference between polypropylene (PP) and polyethylene (PE) is in the makeup of their polymeric chains. Polypropylene molecular chains are made from repeating propylene (C3H6)n monomers, whereas polyethylene chains are made from repeating ethylene (C2H4)n monomers.

What Is the Difference Between Polyethylene Terephthalate and Polyethylene?

Polyethylene (PE) and polyethylene terephthalate (PET) are entirely different polymers, manufactured differently, and used for different applications. PET, with the chemical formula (C10H8O4)n, is produced from the polymerization of ethylene glycol and terephthalic acid, while PE ((C2H4)n) is produced from the polymerization of ethylene. Polyethylene is often used for making plastic films or containers, whereas PET is more typically used in fibers. It is more commonly known as polyester. For more information, see our guide on Polyethylene Terephthalate.

Summary

This article summarized the structure, types, properties, and applications of polyethylene (PE). To learn more about polyethylene and other types of plastic and how they can benefit your unique applications, contact a Xometry expert today.

Xometry provides a wide range of manufacturing capabilities, including 3D printing and value-added services for all of your prototyping and production needs. Visit our website to learn more or to request a free, no-obligation quote.

Disclaimer

The content appearing on this webpage is for informational purposes only. Xometry makes no representation or warranty of any kind, be it expressed or implied, as to the accuracy, completeness, or validity of the information. Any performance parameters, geometric tolerances, specific design features, quality and types of materials, or processes should not be inferred to represent what will be delivered by third-party suppliers or manufacturers through Xometry’s network. Buyers seeking quotes for parts are responsible for defining the specific requirements for those parts. Please refer to our terms and conditions for more information.

Xomety X
Team Xometry
This article was written by various Xometry contributors. Xometry is a leading resource on manufacturing with CNC machining, sheet metal fabrication, 3D printing, injection molding, urethane casting, and more.