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Medical Injection Molding
High-quality Injection Molded Parts Including ISO 13485 Certified Medical Device Manufacturing
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Custom Medical Injection Molding With Xometry
Xometry's network has decades of experience with plastic injection molding for parts used in medical applications. Our strength is helping our customers make complex parts that our competitors often can't make. We offer:
- ISO 13485 and ISO 9001 registered facilities
- ISO Class 8 and Class 7 cleanroom environments
- UL, ITAR molding
- US-based tooling and production
- Overmolding, insert molding, assembly and post-mold heat staking
- Part sizes ranging from miniature to 300 square inches
- Expertise with a wide range of medical materials including PEEK, Ultem®, TPEs, Radel®, PSU, Delrin®, Lexan®, and more
We also help you navigate the complexities of the injection molding process. Our skilled team of engineers:
- Understands your end-use (prototype, saleable, low to high volume) and helps identify the right manufacturing solution
- Gives you a detailed tool design review
- Guides you through multiple tool trials, including managing design iterations
For your free quote and design-for-manufacturability feedback, please upload your CAD file, or download our Injection Molding Design Guide or e-book. We want to earn your business. If you get a lower injection molding quote, send it to us and we will try to beat it.
Xometry's Injection Molding Services
Injection Molding Service
Custom Molded Prototypes and Production Parts with Fast Lead Times
Overmolding Service
High Quality Process for Pilot Runs, Low-Volume Production, and Bridge Tooling
Insert Molding Service
Make Strong, Functional Prototypes and Production Parts With Insert Molding
Mold Class Glossary
Mold Class Glossary
| Name | Cycles | Description | Example |
|---|---|---|---|
| Class 105 tool | Under 500 | Prototype only. This mold will be constructed in the least expensive manner possible to produce a very limited quantity of prototype parts. Also known as a Class V tool. | A one-and-done market test of 100 molded units. |
| Class 104 tool | Under 100,000 | Low production mold. Use only for limited production preferably with non-abrasive materials. Low to moderate price range. Also known as a Class IV tool. | Aluminum or MUD tooling, SPI B-3 finish, hand-loaded cores and limited re-runs. |
| Class 103 tool | Under 500,000 | Medium production mold. This is a very popular mold for low to medium production needs. Most common price range. Also known as a Class III tool. | Aluminum or steel tooling, automated lifts or slides, multiple re-runs with batches between 1,000-5,000 units. |
| Class 102 tool | Under 1,000,000 | Medium to high production, good for abrasive materials and/or parts requiring close tolerance. This is a high quality, fairly high priced mold. Also known as a Class II tool. | Steel tooling with an SPI A-2 finish, automated slides, scheduled production cycles. |
| Class 101 tool | Over 1,000,000 | Built for extremely high production. This is the highest-priced mold and is made with only the highest quality materials. Also known as a Class I tool. | Multiple-cavity steel tooling with full automation and overnight production workcenters for dedicated part manufacturing. |
The injection molding industry often defines molds by their class. This goes from Class 105, a prototype mold (e.g., a 100 piece one-and-done market test), to Class 101, which is built for extremely high production (e.g., making tens-of-millions contact lens cases). Xometry typically produces Class 104, 103, and 102 tools.
Medical Injection Molding Finishes
Standard Finish
Moldmaker's choice of finish. Typically SPI B-3 to D-3 depending on geometry and drafts. Interior, non-cosmetic faces, are typically as-machined.
MoldTech Finishes
Range of finishes including matte, swirls, lines, and patterns. Finishes include: MoldTech - MT11010 MoldTech - MT11020 MoldTech - MT11030 MoldTech - MT112XX MoldTech - MT114XX MoldTech - MT116XX
SPI Finishes
Range of finishes from Grade 3 diamond / high polish to 320 stone low polish. Finishes include: SPI A-1 SPI A-2 SPI A-3 SPI B-1 SPI B-2 SPI B-3 SPI C-1 SPI C-2 SPI C-3 SPI D-1
As Molded
No secondary polishing or grinding. Part will show tooling marks.
Other Mold Texturing
Xometry can match other mold textures upon request.
Ready to get started on your custom medical injection molding quote?
Medical Injection Molding Applications
Rapid Prototyping
Using low-cost tooling allows molded parts to be produced very rapidly and cost-effectively--even when compared to 3D printing
Production Parts
Molding is best known for producing production parts in the many thousands or even millions.
Xometry's Medical Injection Molding Services Include:
- Single, multi-cavity, and family mold options
- Press availability from 50 to 1,100+ tons
- Part inspection, including FAI and PPAP options
- Free online file upload and quote submission
- Quotes with design for manufacturing (DFM) feedback within 24 hours
- Large domestic partner network and international options
- Insert molding and overmolding
- You own the tool
Why Choose Xometry for Medical Injection Molding?
Endless Options
Choose from millions of possible combinations of materials, finishes, tolerances, markings, and certifications, including ISO 13485, for your order.
Easy to Use
Get your parts delivered right to your door without the hassle of sourcing, project management, logistics, or shipping.
Vetted Network
Only the top 6% of shops that apply to become Partners make it through our multi-tiered qualification process, so you can be confident your parts will be made right.
